Welcome To Fredson Mechanical Engineers Ltd (FME)
Phone +254717033360

Metal Fabrication

Metal Fabrication

We offer awesome metal fabrication services which is a critical part of many industries, and we offer services that cover processes like cutting, welding, bending, and assembly puts you in a strong position to serve a wide variety of clients. Whether you’re working on small custom projects or large-scale industrial components, metal fabrication offers a lot of versatility and technical opportunities.

Here’s a deeper dive into some of the core aspects of metal fabrication services that your company might focus on:

1. Custom Metal Fabrication:

  • Design to Prototype: Offering custom metal fabrication services means working with clients from the initial design phase all the way through to the prototype and final product. Your team likely has the capability to take a customer’s concept and turn it into a functional component, whether it’s a metal frame, housing, or structural part.
  • Material Selection: Metal fabrication involves a wide range of materials such as steel, aluminum, stainless steel, copper and brass. Your expertise in choosing the right material for the application — considering factors like strength, corrosion resistance, weight, and cost — is crucial to delivering high-quality products.

2. Metal Cutting:

  • Laser Cutting: Using CNC laser cutting allows for high-precision cuts in various thicknesses of sheet metal. This process provides clean edges with minimal heat-affected zones, which is great for intricate designs and tight tolerances.
  • Plasma Cutting: Plasma cutting is commonly used for thicker materials and can provide fast, efficient cutting in steel, stainless steel, and aluminum. It’s particularly effective when cutting larger, heavier pieces.
  • Waterjet Cutting:  For more intricate and detailed work or cutting materials that can’t be exposed to high temperatures, waterjet cutting is a great choice. This process uses a high-pressure stream of water mixed with abrasive materials to cut through metals, offering precision without heat distortion.
  • Shearing & Sawing: Traditional cutting methods like shearing or band sawing can also be a part of your services, especially for straightforward or bulk material cuts.

3. Metal Bending & Forming:

  • Press Brake Bending: Using CNC press brakes, your team can perform precise bending of metal sheets into a variety of shapes, such as angles, channels, or complex geometries. The press brake offers tight control over bend angles and is essential for applications requiring accuracy and consistency.
  • Roll Bending: This is used for creating curves and cylindrical shapes out of metal sheets or plates. It’s common in the construction and automotive industries for creating tubes, pipes, or curved metal structures.
  • Tube Bending & Forming: If you’re handling tube or pipe fabrication, tube bending is key for shaping metal tubes and pipes for frames, automotive systems, or HVAC components.

4. Welding & Joining:

  • MIG Welding (Metal Inert Gas): MIG welding is a fast and efficient method for joining metals like steel, aluminum, and stainless steel. It’s commonly used for both thin and thick materials and can be automated for high-volume production.
  • TIG Welding (Tungsten Inert Gas): TIG welding provides a high-quality, precise weld, making it ideal for more delicate projects or materials that require more control, such as aluminum, stainless steel, or thin-gauge metal.
  • Stick Welding: This process is ideal for outdoor and heavy-duty applications where portability and versatility are important. Stick welding can handle thicker materials and is often used in construction, repair, and industrial applications.
  • Spot Welding & Projection Welding: For joining sheet metal in automotive and manufacturing sectors, **spot welding** is a popular option, especially when you’re working with thinner materials that need to be joined quickly and efficiently.5. Assembly & Finishing:
  • Assembly: Once individual metal parts are fabricated, your company may provide assembly services where components are welded, bolted, or riveted together into a final product. This could involve more complex assemblies like metal frames, enclosures, or machinery components.
  • Finishing Options: Post-fabrication finishing like painting, powder coating, galvanizing, or anodizing may be required to protect metal surfaces and give them a polished look. Deburring and surface cleaning are also part of finishing processes that ensure a clean, smooth surface for safety and aesthetic reasons.6.Precision & Quality Control:
  • CNC Machines & Automation: Precision metal fabrication often involves the use of CNC (Computer Numerical Control) machines, which allow for repeatable, high-precision work. CNC machines for milling, turning, and drilling can help create parts with exact specifications, whether for single parts or large production runs.
  • Inspection & Testing: To meet your high standards, regular inspection with tools like CMMs (Coordinate Measuring Machines) and optical measuring devices ensures every part meets tight tolerances. NDT (Non-Destructive Testing) methods like ultrasonic testing or x-ray inspection may also be used to ensure the integrity of your welds and other critical parts.

7. Industries Served by Metal Fabrication Services:

  • Automotive: From custom parts for vehicles to manufacturing of structural components for cars and trucks.
  • Aerospace: Producing precision parts for aircraft, engines, and flight systems with a focus on weight, durability, and safety.
  • Construction & Structural: Fabrication of steel beams, columns, frames, and brackets for buildings, bridges, and infrastructure projects.
  • Oil & Gas: Components for pipelines, rigs, and other critical infrastructure that require high-strength materials and precision machining.
  • Medical Equipment: Manufacturing custom metal parts for medical devices, which often requires high precision and compliance with strict standards.
  • HVAC and Electronics: Sheet metal fabrication for ducts, enclosures, and custom housing for industrial and commercial applications.

—

Given your range of services, you likely handle a diverse range of projects, from small, highly specialized orders to large-scale, industrial productions. If you’d like to discuss particular challenges, opportunities, or strategies for improving efficiency in your metal fabrication department, feel free to dive deeper into any of these aspects. How do you typically handle the production flow for large-scale orders or custom requests?